MSE482 : Product Design and Manufacturing
Bulletin Description: Design, manufacturing and validation of complex products. Sponsor-based projects. Project based teamwork. Prototyping. User centric design principles. System engineering. Project management. Written and oral presentations as design reviews.
Prerequisites: MSE 330 and MSE 335 (enforced)
Course Topics:
DESIGN PROCESS
Thermodynamic Limits in Materials Processing
Molecular and Mass Balances
Generalized Energy Balance
Rate Laws
Mass Transport
Heat Transfer
PROCESS MODELING
Heat Exchangers
Reactor Types
Non-isothermal Continuous Process
Flowcharting
Balance Spaces
Dynamic Process Models
PROCESS CONTROL
Process Design Equations
Transfer Function
Dynamic Behavior
Feedback Control
Transient Response and Controller Design
Course Objectives:
In the course of the semester, the students learn to:
- Analyze and evaluate global and personal energy demands and usage patterns.
- Learn the mechanisms and physical principles governing energy conversion.
- Estimate the energy generation and storage potential of a wide range of materials.
- Use quantitative methods to analyze existing technology and identify environmental, economic, and societal impacts.
- Identify viable new technology on the basis of efficiency, economic feasibility, and other considerations.
- Design processes for manufacturing materials and devices that will make renewable energy an economically feasible alternative to fossil fuel combustion.
- Research, select, retrieve, and analyze highly technical information using modern scholarly search tools.
- Work effectively in teams.
- Effectively communicate findings and results in written and oral form.
- Defend their findings in an open forum consisting of peers and experts.
Course Outcomes:
After taking this course, the students will be able to:
- Analyze the efficiency of energy generating and conversion devices.
- Calculate the energy density and storage capacity of various devices and materials.
- Principles and selection of materials in photovoltaic, piezoelectric, thermoelectric devices, batteries, capacitors, etc.
- Evaluate the feasibility of various materials systems for energy conversion and storage.
- Relate materials properties to their economic, societal, and environmental impacts.
- Develop methods for materials processing based on materials properties and desired device performance.
Assessment Tools:
- Written problem sets (E.g., Objectives 1, 2, 4, 8, 9; student performance).
- Written reports and oral presentations (E.g., Objectives 1-10; student performance).
- Peer / Self / Team evaluation reports (E.g., Objectives 4, 8; student performance).